ZL-WMC66（White cloth net pattern）Diamond Flap Disc

Used for grinding and trimming of stone, concrete, glass, ceramics, steel, synthetic material, alloy materials, monocrystalline and polycrystalline silicon, superalloy, etc.

Advantage：

                  1.Reinforced flap, no falling

                  2.Durable, high efficiency

                  3.Metal based, good heat dissipation

Product code：ZL-WMC67（Red cloth net pattern）

Specification：4"  4.5"  5" 

Grit：60#  120#  200#  400# 

What is this products?
-It is diamond electroplated flap disc.
What does it use for?
-It is used for grinding marble,granite,concrete,glass,ceramic,tile,rubber.
What grits does it have?
-It has 4 grits.60# 120# 200# 400#.
How does it use?
-Use angle grinder to connect the flap disc and operate RPM 12000.
Why to choose this wheel?
-Work high efficiency with long lifepan.Won't fly out of the leaf.

Z-LION Introduction

Nowadays, Z-LION has become one of the well-know manufacturers with complete variety of products in the industry. R&D and innovation capability have always been in the leading position. Products cover 32 categories in 5 major categories. So far, it has led the formulation of five industry standards, with a total of 63 domestic and international patents.  If you are looking for a reliable and strong manufacturer, we will never let you down.

Understanding Diamond Flap Discs

Diamond flap discs are a versatile and efficient tool used for edge grinding on small hand-held grinding machines. They are widely utilized in various industries such as cemented carbide, stainless steel, ceramic, monocrystalline silicon, thermal spray coating, stone, and glass.

The structure of a diamond flap disc consists of a base and several flaps. The base is typically made of plastic or aluminum, while the flaps are composed of a diamond layer, supporting layer, and cloth base backing. These flaps are arranged in an overlapping sequence along the base.

When the diamond flap disc rotates at high speed, the grinding heat is transferred to the supporting layer. The supporting layer quickly dissipates the heat, ensuring the adhesive performance between the cloth base backing and the base. This prevents the flaps from dropping during operation.

Diamond flap discs offer several advantages. They are easy to use, providing fast grinding with low grinding costs. These discs generate minimal heat, reducing the risk of damage to the workpiece. Additionally, they save time by eliminating the need for frequent disc changes.

To choose the right diamond flap disc for your application, consider factors such as size, pattern, and grit. The size of the disc should match the specifications of your grinding machine. The pattern and grit depend on the desired finish and material being worked on.

To ensure the longevity and safety of diamond flap discs, proper maintenance and safety precautions are essential. Regularly inspect the discs for any signs of wear or damage and replace them if necessary. Always follow the manufacturer's instructions and wear appropriate personal protective equipment while using the discs.

In conclusion, understanding the structure, advantages, and applications of diamond flap discs is crucial for achieving efficient and high-quality grinding results. By selecting the right disc and practicing proper maintenance and safety measures, users can maximize the performance and lifespan of these versatile tools.

Advantages of Diamond Flap Discs

Diamond flap discs offer a range of advantages that make them a popular choice for grinding and polishing various materials. These discs are designed with overlapping abrasive flaps affixed to a fabric backing, which provides several benefits for users. Here are some of the advantages of using diamond flap discs:

Versatility: Diamond flap discs are versatile tools that can be used for grinding, blending, and polishing all in one. This makes them a convenient option for various applications, saving time and effort.

Fast Material Removal: With their diamond flaps, these discs provide fast and efficient material removal. The diamond particles on the flaps are highly abrasive, allowing for quick grinding and shaping of different surfaces.

Smooth and Even Grind: Diamond flap discs offer a smooth and even grind, ensuring a high-quality finish on the material being worked on. The overlapping flaps distribute the grinding pressure evenly, resulting in consistent results.

Reduced Vibrations: Compared to traditional cup wheels, diamond flap discs produce significantly reduced hand and arm vibrations. This not only enhances user comfort but also improves control and precision during grinding tasks.

Long Service Life: The metal-bonded diamond flaps used in these discs contribute to their long service life. The diamond particles are highly durable and resistant to wear, allowing for extended use without compromising performance.

Operator Protection: Diamond flap discs provide protection for the operator during grinding operations. The fabric backing and overlapping flaps act as a shield, reducing the risk of accidental contact with the abrasive surface.

Suitable for Multiple Materials: Diamond flap discs can be used on a wide range of materials, including natural stone, plastic, glass, and metal. This versatility makes them a valuable tool for professionals in various industries.

By harnessing the advantages of diamond flap discs, users can achieve efficient and high-quality grinding and polishing results. These discs offer a combination of performance, durability, and versatility, making them a valuable addition to any tool collection.

Applications of Diamond Flap Discs

Diamond flap discs are versatile tools that find a wide range of applications in various industries. Their unique design and composition make them suitable for different materials and tasks. Here are some common applications where diamond flap discs excel:

Metalworking: Diamond flap discs are highly effective for grinding, blending, and polishing metal surfaces. They can remove weld seams, burrs, and imperfections, leaving a smooth and polished finish. These discs are commonly used in industries such as automotive, aerospace, and fabrication.

Stone and Concrete: Diamond flap discs are also ideal for working with natural and engineered stone, as well as concrete surfaces. They can shape and smooth edges, remove excess material, and provide a refined finish. Whether it's for countertop fabrication or concrete floor restoration, diamond flap discs deliver excellent results.

Glass and Ceramic: The precision and control offered by diamond flap discs make them suitable for delicate materials like glass and ceramic. They can be used for bevelling, shaping, and polishing glass edges, as well as for grinding and smoothing ceramic surfaces.

Thermal Spray Coatings: Diamond flap discs are effective in removing thermal spray coatings from various substrates. They can strip away the coating without damaging the underlying material, allowing for efficient surface preparation and reapplication.

Woodworking: While not their primary application, diamond flap discs can also be used in woodworking projects. They can shape and smooth wooden edges, remove paint or varnish, and prepare the surface for staining or finishing.

It's important to note that the selection of the right diamond flap disc depends on the specific material and task at hand. Factors such as grit size, disc diameter, and flap configuration should be considered to ensure optimal performance and desired results. Always follow the manufacturer's recommendations and guidelines for safe and effective use of diamond flap discs.

-All diamond tools can be ordered and fabricated!
-Henry Wang | Quote Manager
-WhatsApp:+86-13459035657
-Email: ceo@zdiamondtools.com
-Web www.zdiamondtools.com